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Q2.8(b):
Answer the following : (b)A screw gauge has a pitch of 1.0 mm and 200 divisions on the circular scale. Do you think it is possible to increase the accuracy of the screw gauge arbitrarily by increasing the number of divisions on the circular scale ?

Solution :

Step 1: Identifying the Mathematical Definition of Least Count

The precision or accuracy of a measuring instrument is fundamentally dictated by its Least Count ($LC$). For a screw gauge, the Least Count is defined by the relationship between the pitch of the screw and the number of divisions on the circular scale:

$LC = \frac{\text{Pitch of the screw}}{\text{Total number of divisions on the circular scale}}$ [Per standard instrumental metrology definitions]

Step 2: Analysis of the Given Parameters

Given the specific parameters of the instrument:

  • Pitch ($P$) = $1.0\text{ mm}$
  • Total divisions ($N$) = $200$
  • Current Least Count ($LC$) = $\frac{1.0\text{ mm}}{200} = 0.005\text{ mm}$

Step 3: Logical Constraints on Increasing Circular Divisions

While the mathematical formula $LC = \frac{P}{N}$ suggests that $LC$ approaches zero as $N$ approaches infinity, physical constraints impose a strict limit on this theoretical increase in precision:

  1. Human Visual Resolution: As the number of divisions $N$ increases, the physical spacing between the graduations on the circular scale decreases. Eventually, these markings become so close that the human eye can no longer distinguish between consecutive divisions, rendering the reading process prone to large observational errors [Per limit of resolution of the human eye].
  2. Mechanical Imperfections: Increased precision requires absolute mechanical rigidity. Factors such as "backlash error" (the play between the threads of the screw and the nut) and the inherent elasticity of the metal frame limit how small a movement can be reliably measured.
  3. Thermal Expansion and Friction: Extremely fine subdivisions make the instrument hypersensitive to environmental factors like temperature fluctuations (causing thermal expansion of the spindle) and friction, which create noise that outweighs the gains in sensitivity.

Step 4: Schematic Illustration of the Measurement Mechanism

Circular Scale (N divisions) Pitch (P = 1.0 mm) Main Scale

Step 5: Theoretical Conclusion

Because the precision is eventually limited by the mechanical tolerances and the physical ability to resolve the scale markings, it is not possible to increase the accuracy of a screw gauge indefinitely by simply increasing the number of divisions. Once the Least Count becomes smaller than the random errors inherent in the mechanical construction and the observer's visual acuity, any further increase in $N$ ceases to improve the actual accuracy of the measurement.

Final Solution: No, it is not possible to increase the accuracy of a screw gauge arbitrarily because the increased density of circular divisions eventually leads to mechanical limits (backlash) and limitations in the human eye's ability to distinguish fine subdivisions, thereby introducing significant observational errors.


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