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Q4.26 (ii):
Indicate the steps in the preparation of: (ii) KMnO_{4} from pyrolusite ore.

Solution :

Step 1: Fusion of Pyrolusite Ore with Alkali

The industrial preparation of potassium permanganate ($KMnO_4$) begins with the mineral pyrolusite, which is primarily manganese dioxide ($MnO_2$). The ore is finely powdered and fused with potassium hydroxide ($KOH$) in the presence of an oxidizing agent, such as atmospheric oxygen or potassium nitrate ($KNO_3$).

Chemical Equation:

$2MnO_2 + 4KOH + O_2 \rightarrow 2K_2MnO_4 + 2H_2O$

[Justification: This is an oxidation-reduction reaction where manganese is oxidized from a +4 to a +6 oxidation state, forming green potassium manganate.]

Step 2: Electrolytic Oxidation of Manganate to Permanganate

The green mass obtained in the first step is extracted with water to form a solution of $K_2MnO_4$. The manganate ion ($MnO_4^{2-}$) is then converted into the purple permanganate ion ($MnO_4^-$) via electrolytic oxidation. The solution is subjected to electrolysis using iron electrodes, where the manganate ions are oxidized at the anode.

Anodic Reaction: $MnO_4^{2-} \rightarrow MnO_4^- + e^-$

Cathodic Reaction: $2H_2O + 2e^- \rightarrow 2OH^- + H_2 \uparrow$

[Justification: Electrolysis allows for precise control of the oxidation potential, ensuring the conversion of the green $MnO_4^{2-}$ (manganate) to the deep purple $MnO_4^-$ (permanganate).]

Step 3: Purification and Crystallization

The resulting purple solution is concentrated through evaporation and then cooled to induce crystallization. The crystals of $KMnO_4$ are separated from the mother liquor and recrystallized to obtain the pure analytical grade product.

Summary of Chemical Transformations

Stage Species Manganese Oxidation State Color
Starting Material $MnO_2$ +4 Black/Brown
Intermediate $K_2MnO_4$ +6 Green
Final Product $KMnO_4$ +7 Deep Purple

Reaction Visualization

MnO₂ K₂MnO₄ KMnO₄ KOH + O₂ (Fusion) Electrolysis

Final Solution: The preparation of $KMnO_4$ from pyrolusite involves: (1) The alkaline oxidative fusion of $MnO_2$ with $KOH$ to form potassium manganate ($K_2MnO_4$), followed by (2) the electrolytic oxidation of the manganate ($MnO_4^{2-}$) in an aqueous medium to generate potassium permanganate ($KMnO_4$).


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