Bundle Multi (2 in 1) - SAP PP – Course Syllabus

 

Production Planning is the process of aligning demand with manufacturing capacity to create production and procurement schedules for finished products and component materials.

It tracks and makes a record of the manufacturing process flows, for example, the planned and actual costs, and also, goods movement from the conversion of raw material to semi-finished goods.

SAP PP is fully integrated with the other SAP modules: SD, MM, QM, FICO & PM.

Course Syllabus:

1. SAP Overview

• my SAP Business Suite
• PP Overview

2. Master Data

• Organizational Overview
• Material Master
• Bills of Material
• Work center
• Routings

3. Sales and Operations Planning

• Sales Operations Planning
• Basics
• Standard SOP
• Flexible Planning

4. Demand Management

• Overview of Demand
• Management
• Make to Stock versus Make to Order
• Make to Stock Planning Strategies
• Make to Order Planning Strategies
• Settings and Customizing

5. Material Requirement Planning (MRP)

• Concept of Material

6. Requirements Planning

• Technical process of the MRP run
• Prerequisites for Running MRP
• Methods for Executing planning run
• Factors influencing the MRP run
• Stock requirements list and MRP list
• Analyzing MRP results

7. Production Orders Execution

• Production Order Creation
• Availability Check
• Production Order Release
• Capacity Planning
• Scheduling
• Production Order Printing
• Goods Issue of components
• Confirmations
• Goods Receipt
• Product Costing & Settlement

8. Repetitive Manufacturing

• Master Data
• Planning (line loading)
• Material Staging
• Back flush and Receipts
• Evaluations

 

SAP PP (basic to adv)- Course Syllabus

 

Introduction to ERP

• ERP Packages
• Introduction to SAP
• SAP Logistics Cycle SD/MM/PP
• PP Flow and Procurement Types

 

SAP Navigation

 

Organizational structure of an Enterprise in the SAP R/3 System

• Company, Company code, Controlling Area, Plant, Storage Location, Purchase Organization, Purchasing group, Sales Organization, Distribution Channel, Division, Sales Office, Sales Group, Shipping Point Etc...
• Controlling Settings (Cost Center and Cost Element Etc...)

 

Master Data

• Material Master
• Bill of Material – BOM
• Work Center
• Routing – Different types of Routing
• Production Version

 

Production Resources/Tools – PRT

• PRT settings
• Master Data Creation for PRT Tools
• Assigning of PRT Tools in Routing

 

Sales and Operational Planning – SOP

• Creation of Product Groups
• Creation SOP Plan
• Copy and Change SOP Plan
• Transfer of Plan to Demand Management
• Display Planned Independent Requirements

 

Independent Requirement Planning

• Demand Planning
• Creation of PIR (Planned independent requirements)

 

MRP – Planning

• Master Data requirements in MRP
• Carrying MRP Procedure MRP, MPS, CBP
• Reorder Point Planning   - Automatic and Manual
• Forecast Based Planning
• Time Phased Planning
• Independent requirement Planning
• MPS Planning
• Difference between MRP Vs MPS
• Master Production Scheduling planning run (MPS RUN)
• MRP Run In Background for all network Plants

 

Conversions and Processing Orders

• Processing Planned orders
• Planned orders conversion to Production Orders, Purchase Requisitions, Process Orders
• Production Orders Confirmations
• Production Orders Settlement
• Technically Complete Production Orders – TECO
• Collective conversion of Planned Orders into Production Orders
• Collective conversion of Planned Orders into Purchase Requisitions
• Collective Release of Production Orders
• Collective Confirmation of Production Order

 

Goods Movement in PP

• Goods Receipt wref to Production Order
• Goods Receipt w/o Production Order
• Goods Issue wref to Production Order
• Automatic Creation of GR and Release of the Production Order
• Creation of GI wref to Reservation

 

Serial Number Assignment in PP

• Define Serial Number Profile
• Maintaining Serial Number Profile in the Material Master
• Manual and Automatic creation of Serial Numbers in Production Orders
• List display of Serial Numbers

 

Batch Management

• Characteristics, Class and Sort Sequence
• SLED In Batch in PP
• Condition Tables
• Access Sequence
• Strategy Types
• PP Batch Search Procedure
• Maintain Batch Search Procedure for the Order Type
• Production orders creation using Batch Automatic Batch Display at Production order creation and Production order Release

 

Strategy Group

• Define Strategy
• Define Strategy Group
• Assign MRP Group to Strategy Group
• Process Flow for each Strategy Group
• Detailed Process Flow for each Strategy Group

Discrete Manufacturing Process

• Make To Order Cycle - MTO Process
• Make To Stock Cycle - MTS Process

Variant Configuration in PP

• Characteristics
• Class
• Creation of Configurable Material Master along with Classification
• Sales BOM for the Configurable Material
• Assignment of Object Dependencies for the Characteristics
• Maintaining Condition records
• Final Execution of the Variant Configuration

Availability in MRP in PP

• Define Requirement Classes and Requirement Types
• Define Checking Rule and Availability Check

Repetitive Manufacturing Process

• Master Data Maintenance
• Production versions
• REM Profile
• Backflushing
• REM Back flushing

INTEGRATION OF PP WITH OTHER MODULES

• MM
• SD
• QM
• FI
• PM
• PI